High-Precision Multi-Grade Intelligent Walnut Kernel Sorter, AI-powered Walnuts Kernel Grading Sorting Machine, Custom Design Capability

Description:
High-precision multi-grade Walnut Kernel Sorter powered by AI deep learning. Achieve efficient, accurate, and flexible sorting with up to 12 output channels. Ideal for walnut, almond, and nut processors seeking premium quality control.

Overview

The High-Precision Multi-Grade Intelligent Walnut Kernel Sorter is a cutting-edge sorting solution designed for nut processors demanding premium accuracy and flexibility. Using advanced AI deep learning algorithms and industrial-grade visual systems, this machine precisely identifies and sorts walnut kernels across up to 12 grades based on color, shape, and defect characteristics.

This system ensures exceptional product consistency, minimal breakage, and high throughput, making it the perfect upgrade for walnut, almond, pine nut, and apricot kernel processing lines.

Whether you need to separate by tip color, defect type, or kernel integrity, this sorter delivers outstanding, repeatable results.

Key Advantages

• AI Deep Learning Algorithms

Harnesses cutting-edge artificial intelligence to detect subtle defects, color variations, and shape differences that traditional sorters miss.

• High-Speed Industrial Vision System

Equipped with area-array cameras and FPGA-based processing, it rapidly captures and analyzes detailed images for accurate classification.

• Multi-Channel, Multi-Grade Output

Supports up to 12 simultaneous output channels, allowing for flexible, customized sorting configurations across multiple quality levels.

Sorting Performance

The sorter can classify products into categories such as:

• Tip white, tip yellow, regular white, secondary white

• Light-colored, dark-colored, red kernels, black kernels

• Shriveled kernels, defective kernels, broken cores, full kernels

• First-grade and second-grade products based on depth or defect

Technical Features

• Multi-line feeding system ensures uniform material distribution.

• Modular design simplifies maintenance, part replacement, and upgrades.

• User-friendly control system with real-time intelligent parameter adjustment.

• Low material loss and minimal kernel breakage.

• Flexible adaptation for various nut types beyond walnuts, such as almonds, pine nuts, and apricot kernels.

Product Specification

Remarks: Capacity and air consumption may vary depending on the raw material condition, lane configuration, and finished product specifications. The maximum capacity per lane is 90 kg (calculated based on 90% first-grade and 10% second-grade output). The above data is for reference only.

After Sale Services

• Professional Installation team & Verification team
• Perfect operation training before putting it into production
• Free spare & wear parts along with the shipment
• User manuals with operation & maintenance details
• Quick-response after-sales support
• Life-span free software updates​

Certificates

Quality Management System Certificate, CE Certificate

Packaging & Shipment

Warranty

We back our dates sorting equipment with a 12-month warranty and provide spare and wear parts with the shipment, ensuring you can keep your equipment running smoothly.

Business Procedures

Keywords:
walnut kernel sorter, AI nut sorting machine, multi-grade walnut sorter, intelligent kernel classifier, industrial nut sorter, high-speed nut sorting, deep learning sorter, almond kernel sorter, pine nut sorting machine, food processing equipment

Jinguoyuan Vision Technology (trademark Apex Global )is located in Hefei China. It is a national high-tech enterprise specializing in R&D, production and sales of artificial intelligent sorting equipment. Apex owns an AI sorting equipment production base covering an area of 60,000 Sq.m with more than 200 employees and annual output has exceeded 100 million.

Manufacturing Base Front

Apex focus on the AI sorting equipment industry, and have won honors of AKSTSPE (Anhui Key Science and Technology Special Project Enterprises), ASE (Anhui Software Enterprises), AADEoFUMTE (Anhui Application Demonstration Enterprises of First Unit Major Technical Equipment), AADEoICIP (Anhui Application Demonstration Enterprises of Information Consumption Innovation Product), HBDE (Hefei Big Data Enterprises), HHDGE (Hefei High-tech District Gazelle Enterprises). Meanwhile, our company attached great attention to product quality since its establishment, and passed Three System Certifications of QMS (Quality Management System), EMS (environmental management system) and OHMS (occupational health management system) in 2020.

QMS EMS OHSAS

Apex Global is a tech-oriented technology enterprise, it owns a R&D center, of which staff proportion hits 40% among the company, including more than 50 Doctors & Masters. Apex R&D team has 20 years' experience in optical sorting section, dozens of long-term core tech members engaged in visual sorting, all of them is competent with rich practical experience and strong R&D, possessing core independent intellectual property rights in new technologies and new fields. By using new generation of deep self-learning system and FPGA fusion algorithm, through industrial grade ultra-HD digital cameras, materials are 360° rotational captured, and sorting simultaneously with multiple discharges only one time after special computer data model processing. So far Apex has achieved nearly 100 intellectual properties.

R&D Partial

Patentes Parciales

Apex AI sorting robots series with complete models have superior performance, which can meet different processing requirements from different type of companies. According to different sorting requirement, we are able to provide complete tailored production line. Our robots are widely used for sorting various fruits (such as Apples, Oranges, Pears, Kiwis, Plums) and various nuts & dried fruits (such as Dates, Chestnuts, Hazelnuts, Lotus, Walnuts, Pistachios). Our strict QMS guarantees the qualities of our products and services, which have been exported to many countries and regions around the world. In 2021, Jinguoyuan successfully developed complete production lines for Walnuts/Pecans cracking & dehulling processing, they are used to replace labor work and increase efficiency and yield, breaking foreign monopoly, realizing localization of cracking dehulling processing equipment, and widely praised by our valuable customers.

Apex AI Sorting Robot