4 Channels Walnut Kernel Grading Machine with Rapid Response Solenoid Valves

Optimize your small-scale production with a specialized walnut kernel sorting solution handling 280-360kgs per hour. This walnut kernel sorting unit uses digital cameras to identify color defects. Our walnut kernel sorting software provides the precision needed for high-value nut markets.

Overview

The Compact 4 Channels Walnut Kernel Grading Machine is designed for high-accuracy sorting of premium walnut meats. As a factory manager, you will find this walnut kernel sorting tool incredibly reliable for removing dark and red kernels. The walnut kernel sorting process is driven by specialized high-frequency valves that act with extreme speed. This walnut kernel sorting equipment ensures that only the best kernels reach your packaging line. Using this walnut kernel sorting technology reduces the need for expensive manual grading and inspection.

Key Advantages

1. High-End Digital Cameras: Captures material trajectories efficiently to improve the precision of the walnut kernel sorting process.

2. Specialized Solenoid Valves: Engineered for walnut kernel sorting to ensure a long service life and fast ejection response.

3. Accurate Color Identification: Targets tiny defects during the walnut kernel sorting stage with high-resolution industrial sensors.

Sorting Performance

The sorter can classify products into categories such as:

• Tip white, tip yellow, regular white, secondary white

• Light-colored, dark-colored, red kernels, black kernels

• Shriveled kernels, defective kernels, broken cores, full kernels

• First-grade and second-grade products based on depth or defect

Technical Features

• Multi-line feeding system ensures uniform material distribution.

• Modular design simplifies maintenance, part replacement, and upgrades.

• User-friendly control system with real-time intelligent parameter adjustment.

• Low material loss and minimal kernel breakage.

• Flexible adaptation for various nut types beyond walnuts, such as almonds, pine nuts, and apricot kernel

Product Specification

Remarks: Capacity and air consumption may vary depending on the raw material condition, lane configuration, and finished product specifications. The maximum capacity per lane is 90 kg (calculated based on 90% first-grade and 10% second-grade output). The above data is for reference only.

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After Sale Services

• Professional Installation team & Verification team
• Perfect operation training before putting it into production
• Free spare & wear parts along with the shipment
• User manuals with operation & maintenance details
• Quick-response after-sales support
• Life-span free software updates​

Certificates

Quality Management System Certificate, CE Certificate

Packaging & Shipment

Warranty

We back our dates sorting equipment with a 12-month warranty and provide spare and wear parts with the shipment, ensuring you can keep your equipment running smoothly.

Business Procedures

While focusing on walnut kernel sorting excellence, we also provide similar intelligent equipment for sorting the following materials to meet market demands: the lotus seeds sorting machine and the electric fruit sorting machine. Our comprehensive intelligent grading sorting machine series includes the optical dates sorting machine and the intelligent walnut sorting machine. We provide robust support for the lotus seed sorting machine and the intelligent industrial sorting machine, plus the sugar orange grading machine. Furthermore, we offer the smart dates sorting machine, the intelligent olive sorting machine, and the latest channel optical sorting machine. For precision sorting, try our precision fruit grading machine, intelligent olive grading machine, or our highly efficient fast small grading machine.

Keywords:
walnut kernel sorter, AI nut sorting machine, multi-grade walnut sorter, intelligent kernel classifier, industrial nut sorter, high-speed nut sorting, deep learning sorter, almond kernel sorter, pine nut sorting machine, food processing equipmen

Jinguoyuan Vision Technology (trademark GradeX/ Apex Global )is located in Hefei China. It is a national high-tech enterprise specializing in R&D, production and sales of artificial intelligent sorting equipment. Apex owns an AI sorting equipment production base covering an area of 60,000 Sq.m with more than 200 employees and annual output has exceeded 100 million.

Manufacturing Base Front

Apex focus on the AI sorting equipment industry, and have won honors of AKSTSPE (Anhui Key Science and Technology Special Project Enterprises), ASE (Anhui Software Enterprises), AADEoFUMTE (Anhui Application Demonstration Enterprises of First Unit Major Technical Equipment), AADEoICIP (Anhui Application Demonstration Enterprises of Information Consumption Innovation Product), HBDE (Hefei Big Data Enterprises), HHDGE (Hefei High-tech District Gazelle Enterprises). Meanwhile, our company attached great attention to product quality since its establishment, and passed Three System Certifications of QMS (Quality Management System), EMS (environmental management system) and OHMS (occupational health management system) in 2020.

QMS EMS OHSAS

Apex Global is a tech-oriented technology enterprise, it owns a R&D center, of which staff proportion hits 40% among the company, including more than 50 Doctors & Masters. Apex R&D team has 20 years' experience in optical sorting section, dozens of long-term core tech members engaged in visual sorting, all of them is competent with rich practical experience and strong R&D, possessing core independent intellectual property rights in new technologies and new fields. By using new generation of deep self-learning system and FPGA fusion algorithm, through industrial grade ultra-HD digital cameras, materials are 360° rotational captured, and sorting simultaneously with multiple discharges only one time after special computer data model processing. So far Apex has achieved nearly 100 intellectual properties.

R&D Partial

Patentes Parciales

Apex AI sorting robots series with complete models have superior performance, which can meet different processing requirements from different type of companies. According to different sorting requirement, we are able to provide complete tailored production line. Our robots are widely used for sorting various fruits (such as Apples, Oranges, Pears, Kiwis, Plums) and various nuts & dried fruits (such as Dates, Chestnuts, Hazelnuts, Lotus, Walnuts, Pistachios). Our strict QMS guarantees the qualities of our products and services, which have been exported to many countries and regions around the world. In 2021, Jinguoyuan successfully developed complete production lines for Walnuts/Pecans cracking & dehulling processing, they are used to replace labor work and increase efficiency and yield, breaking foreign monopoly, realizing localization of cracking dehulling processing equipment, and widely praised by our valuable customers.

Apex AI Sorting Robot